Copperweld

Manufacturer of structural steel tubing serving North American markets.

Copperweld was constantly forced into a position of borrowing convertible raw materials from various
production runs to meet spikes in demand in another production line. Copperweld turned to Ultra for business process improvement and enterprise evaluation/selection services to streamline business areas and functions.

Challenges

  • MRP system did not support visualization of stock outs or inventory fluctuations
  • The company suffered from inaccurate raw material inventory levels and material shortages

About the Company

Copperweld is a bimetallic manufacturer specializing in power and grounding conductors for building construction, power grid, utilities, communications and transportation. Their world-wide network of facilities manufacture bimetallic power and grounding conductors originating in Copperweld’s facilities in the mid-south, USA.

“Ultra added some necessary structure to hold the vendors accountable. Normally, vendors just show you what they think you want to see. Ultra held them to a script, which is essential for narrowing a long list down to a short list.”

— Tim Plummer, IT Director, Deschutes Brewery

Copperweld

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Discover how Ultra’s team reduced stock-outs and scrap while optimizing inventory levels. Our business improvement consulting and enterprise evaluation services helped achieve significant results: Reduced stock-outs by optimizing supplier lead times, cut scrap by nearly 2%, and lowered raw materials inventory by 40%. Download the case study for details.