ERP for Plastics Manufacturing & Consulting for Plastics Companies

The combination of modern ERP solutions and Industry 4.0 technologies enables greater automation, increased productivity and improved visibility into processes and performance.

Constantly changing business environment demands agility.

Virtually every industry and business sector uses plastic parts and packaging. And today, skyrocketing demand for food packaging, and rising marketplace support for anti-bacterial, recyclable and biodegradable products, are driving growth.

The challenge for plastics manufacturers is meeting the constantly changing needs of hundreds of diverse customers. Success requires extraordinary agility and exceptional production flexibility. With a modern ERP solution in place, manufacturers have visibility into, and control over, their complex operations – and the tools they need to develop innovative products and integrate new technologies.

We have been providing ERP consulting to the plastics industry for years.  As independent consultants, we understand ERP software for the plastics industry is not one size fits all.  We can help you with ERP software selection & implementation.


An extension of your team.

With hundreds of clients throughout North America and around the world, our teams bring decades of industry knowledge, business experience and enterprise software expertise to every project in every vertical.

Enterprise Software Consulting for the Plastics Industry

Ultra compiles valuable software intelligence, critical capabilities insight and a deep understanding of your industry's unique functional requirements via ongoing research, regular software vendor briefings and project technology selections.


Reshaped markets require innovation and greater efficiency.

Significant market shifts are pushing the plastics industry to invest in technologies that enable operational agility, shorten production cycles and increase the efficiency of every aspect of operations.


Agile companies are investing in ecommerce technologies to create a strong alternative sales channel and sustain revenue.


IoT platforms and digitized processes enable highly efficient operations – and keep production moving despite disruption.


Industry 4.0 technologies enable autonomous production, accelerate production and allow predictive maintenance.


Modern tools efficiently handle formula management, traceability, batch processing, product attributes, units-of-measure.

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Our Consulting Services

Pushing the boundaries of business transformation.

Applying today’s best practices, leveraging our exceptional expertise in manufacturing and distribution and utilizing a flexible and proven methodology, our services are geared to deliver results you never imagined possible.

Business Process Improvement

In the fast-paced electronics manufacturing industry, efficient business processes are vital for success. Our business process improvement consulting services provide a solid foundation for your transformation by comprehensively understanding your unique requirements, assessing your current state and showcasing the possibilities enabled by modern solutions and best practices.

We work closely with your team to develop a desired future state and optimize your core processes. By identifying bottlenecks, eliminating inefficiencies and implementing best practices, we empower your business to maximize productivity and improve overall operational efficiency.

Enterprise Resource Planning (ERP) System Selection

Selecting the right electronics manufacturing software is critical for your business to effectively manage the complex manufacturing processes, supply chain management and inventory management. Our technology selection services guide your electronics manufacturing company through an unbiased, comprehensive and highly structured process designed to identify the best-fit, cost-effective solution that meets your unique requirements within the electronics industry. We ensure that the chosen ERP system scales with your business and enables your future vision.

Solution Implementation Management

Implementing an ERP system in an electronics manufacturing business is a complex undertaking that requires meticulous planning, effective project management and a deep understanding of the electronics manufacturing industry. Our software implementation management services combine a flexible, proven implementation methodology and exceptional project management expertise to ensure the successful deployment of your chosen ERP system. We minimize risk, accelerate time-to-benefit, drive return on investment (ROI) and deliver long-term success while saving our clients money.

Business Value Realization

Implementing an ERP system is just the first step on the journey towards transforming your electronics manufacturing business. Our business value realization process combines industry best practices, process maturity-focused projects, software enhancements and your new capabilities to sustain process improvements, close the value circle and ensure you maximize the benefits of your ERP system. We guide you in leveraging your ERP system to optimize business processes, enhance productivity and drive continuous improvement.

Our Clients


Understanding ERP for Plastics Manufacturing

The plastics manufacturing industry creates products for everything from consumer goods to medical devices. Regardless of specialty, all plastics manufacturers face common challenges to their business operations:

  • Labor shortages
  • Material cost pressures
  • Controlling process variations

These challenges require efficient and streamlined processes to ensure optimal productivity and profitability. Ultra Consultants can help marry ERP technology with your business goals for true digital transformation success.

Our Key Consulting Focus Areas for the Plastics Manufacturing Industry

1. Enhanced Sustainability

With increasing global awareness of environmental issues, consumers and regulatory bodies are demanding greater transparency and traceability in the production and supply chain of plastic products. ERP systems facilitate this by providing a comprehensive view of the entire manufacturing process, enabling your company to track the flow of raw materials, energy consumption and waste generation. This transparency not only helps in meeting regulatory requirements but also allows your business to identify areas for improvement and implement sustainable practices.

Moreover, ERP systems enable enhanced material optimization by providing detailed insights into the usage of raw materials throughout the production process. By analyzing data on material consumption, waste generation and production efficiency, your company can identify opportunities to minimize material wastage, reduce costs and optimize resource utilization.

2. Enhanced Innovation

Innovation is a cornerstone of success in the plastics industry, and ERP systems provide a robust platform for driving and sustaining innovation across various aspects of your business. By leveraging real-time data and analytics, the right ERP system enables enhanced data-driven decision-making, empowering your company to make informed strategic choices, identify market trends and respond swiftly to changing customer demands. This data-driven approach enhances operational efficiency and enables your business to stay ahead of the curve in a rapidly-evolving thin-margin market.

Furthermore, ERP systems facilitate enhanced product development and lifecycle management by providing a centralized platform for managing all stages of product development, from ideation to commercialization. This not only fosters innovation but also enhances the competitiveness of your company by delivering superior products to the market.

3. Enhanced Market Research and Analysis

Understanding customer preferences and market dynamics is essential for the success of any business, and ERP systems play a pivotal role in enhancing market research and analysis within the plastics industry. By aggregating data from various touch points such as sales, customer interactions and market trends, ERP systems provide enhanced customer insights that enable your business to tailor products and services to meet specific market demands.

Moreover, ERP systems facilitate enhanced market demand forecasting by leveraging market trends and customer behavior patterns to predict future demand with greater accuracy. By integrating demand forecasting into the overall business planning process, your company optimizes production schedules, inventory levels and supply chain operations to align with anticipated market demand, thereby reducing stockouts, minimizing excess inventory and improving overall operational efficiency.

4. Enhanced Operations and Supply Chain Management

By providing enhanced supply chain visibility and optimization, ERP systems enable your business to gain real-time insights into the entire supply chain, from raw material sourcing to distribution channels. This visibility allows your company to identify bottlenecks, streamline logistics and optimize inventory levels, leading to improved supply chain efficiency and cost savings.

Additionally, ERP systems facilitate operations planning by aligning production schedules with actual customer demand. By integrating historical sales data, production capacity and inventory levels, ERP systems enable your company to optimize processes, minimize lead times and respond rapidly to fluctuations in customer demand. This demand-driven approach not only reduces production costs but also enhances customer satisfaction by ensuring timely delivery of products.

5. Enhanced Regulatory Compliance

Compliance with industry standards and regulations is paramount in the highly regulated plastics industry, from those impressed by the EPA and FDA to the increasing need to prove green processes are being used throughout the supply chain. ERP systems provide your company with tools for enhanced compliance risk mitigation, enabling you to identify, assess and mitigate potential compliance risks across operations. This proactive approach to compliance management helps your company avoid costly penalties, reputational damage and operational disruptions resulting from non-compliance.

Moreover, ERP systems facilitate enhanced audit trail generation and maintenance by capturing and storing detailed records of all business transactions and processes. This comprehensive audit trail not only ensures transparency and accountability but also provides a valuable resource for internal audits, regulatory inspections and compliance reporting. By maintaining a robust audit trail, your company can demonstrate adherence to regulatory requirements and instill confidence in stakeholders and regulatory authorities.

ERP Consulting to Plastics Industry

ERP for Plastics Manufacturing: Frequently Asked Questions

ERP is a comprehensive software system that integrates business functions into a centralized platform. In the case of plastics manufacturing, ERP streamlines processes like inventory management, production planning, quality control, supply chain management, and finance. By consolidating these operations, ERP allows businesses to enhance their overall efficiency, reduce costs, and make better-informed decisions.

ERP offers a multitude of benefits to the plastics manufacturing industry. Firstly, it facilitates real-time visibility into inventory levels, reducing the risk of stockouts or overstocking. Secondly, it enhances production planning by optimizing schedules, minimizing downtime, and ensuring timely delivery. Thirdly, ERP enables better quality control through standardized processes, reducing the chances of defective products reaching customers. Lastly, ERP enhances collaboration by providing a shared platform for employees, suppliers, and customers, fostering effective communication and improving customer satisfaction.

As sustainability becomes increasingly important in the plastics manufacturing industry, ERP plays a vital role in managing compliance with environmental regulations. ERP systems can track and report on environmental metrics, helping businesses monitor their carbon footprint, waste management, and energy consumption. By providing accurate data and analysis, ERP empowers companies to make informed decisions regarding eco-friendly practices, reducing their impact on the environment.

The time required to implement an ERP system can vary depending on several factors, including the complexity of your processes and the level of customization required. Typically, the implementation process can take anywhere from a few months to a year. However, it is essential to work closely with an experienced ERP consultant who understands the specific needs of the plastics manufacturing industry and can guide you through the process efficiently.

Industry Insights: Plastics Manufacturing

Exploring industry insights highlights how ERP solutions empower Plastics Manufacturing streamlining operations and compliance in this rapidly evolving sector.

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